麥策知識學院 Mai Strategy Knowledge Academy
Printing Knowledge5 min read

A New Path to Printing on Non-Paper Substrates: How to Choose Between Revoria PC2120 and MGI Inkjet PCB

Fujifilm's Revoria PC2120 opens up high-value markets such as metallic and white effects with seven toner colors and automation, while MGI brings inkjet to circuit boards for rapid PCB prototyping and small-batch production. This article breaks down how the two technologies work, their business models, and practical ways to put them to work, helping printing and electronics companies quickly identify their entry points

麥策知識學院 | Academy Founder Hung Tsung-Yuan

A New Path to Printing on Non-Paper Substrates: How to Choose Between Revoria PC2120 and MGI Inkjet PCB
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What specialty colors can the Revoria PC2120 print?

It can use seven specialty toners, including green, pink, gold, silver, clear, white, and textured-paper effects, covering nearly 93% of the Pantone Formula Guide Solid Coated color gamut

・Runs at 120 A4 pages per minute, meeting the demands of high-volume output

・Supports media weights from 52‑400 g/m² and sizes from 98 × 146 mm to 330 × 1 300 mm, covering everything from business cards to full-size posters

・Substrate Profiler automatically analyzes substrate properties and recommends optimal print settings, reducing manual adjustment time

・The Smart Monitoring Gate corrects color variation and registration in real time during printing, ensuring consistency for high-value colors such as metallic and white

・The D1 static eliminator module addresses static-related issues with substrates such as metallic film

These features give small- and medium-batch color labels, premium packaging, and design samples a competitive edge in both turnaround time and quality

See the original article for details

What specialty colors can the Revoria PC2120 print?|A New Path to Printing on Non-Paper Substrates: How to Choose Between Revoria PC2120 and MGI Inkjet PCB section illustration

What is the core technology behind MGI inkjet PCB?

MGI deposits high-precision ink directly onto copper-clad substrates, using conductive ink to form circuit patterns and eliminating traditional photolithography and etching steps

・Printhead resolution reaches up to 1200 dpi, supporting fine traces and layouts with tiny components

・No photomasks are needed, so the iteration time from design file to finished product can be cut to under one day

・It is suited to rapid prototyping, functional testing, and low-volume production, reducing tooling and upfront investment costs

・Inkjet drying and curing can be paired with heat treatment or UV curing, making it compatible with a range of PCB materials and copper-cladding thicknesses

・Direct integration with CAD/EDA software automates data transfer and reduces human error

For printing companies with existing electronics contract-manufacturing experience, adding inkjet PCB services offers a fast route into the high-margin electronics market

What are the differences between their business models?

Revoria PC2120 uses multicolor toners and automation to improve unit economics. Its target customers are packaging, label, and design companies that need metallic, white, or clear effects

・The 7-specialty-color "SuperColor" package lets customers complete a full-color job in a single order, reducing the costs of additional printing and post-processing

・High speed and automation reduce labor needs, making it a good fit for small and midsize businesses that already operate digital paper-printing lines and want to expand their service offerings

MGI inkjet PCB, on the other hand, is built around fast delivery and low tooling costs. It serves electronics product-development teams, makers, and small-batch manufacturers

・Because no photomask or chemical etching is required, a single order can be completed in one run, reducing SKU-management and inventory pressure

・The versatility of inkjet inks for conductivity, impedance control, and flame retardancy turns custom circuits into a differentiated service

Therefore, the former extends "high-value color printing on paper," while the latter provides an entry point into "rapid electronic prototyping"

How should Taiwanese printing companies choose their entry point?

If you already have a mature digital paper-printing line, upgrading to the Revoria PC2120 lets you develop high-margin products such as metallic printing, white envelopes, and clear labels right away, while reducing the burden on operators through automation

・Start by testing metallic sheets and white paper in your own sample room to confirm color consistency and that production capacity matches the job

・Then partner with brand-design companies to launch limited-edition packaging, using the distinctive seven-color toner system to stand out in the market

If your company already has electronics contract-manufacturing experience or works with electronics customers, start with an MGI inkjet PCB pilot line and offer fast delivery for prototypes and functional testing

・We recommend starting with small-batch orders and development samples to verify ink adhesion and conductivity

・Use successful case studies as marketing material to attract hardware startups and campus maker communities

Between the two paths, you can also pursue both at once, giving customers options in both print and electronics and making overall revenue more flexible

To learn about specific implementation workflows and equipment leasing options, contact MINDS or Mai Printing directly

How should Taiwanese printing companies choose their entry point?|A New Path to Printing on Non-Paper Substrates: How to Choose Between Revoria PC2120 and MGI Inkjet PCB section illustration

Key takeaways

・Revoria PC2120's seven toner colors and automation make high-value paper printing, including metallic and white effects, part of standard production

・MGI inkjet PCB replaces photolithography with inkjet, enabling rapid prototyping and low-volume PCB production

・Taiwanese manufacturers can choose one or both non-paper digital-printing paths based on their existing production lines and customer needs

Further thoughts

From my years of helping printing companies transform, I have found that matching technology investment to customer demand is what matters. Revoria's automation can cut manual work to 30% or less, a major relief in Taiwan's market as labor costs rise. MGI's inkjet PCB lets printing companies serve hardware startups without investing in expensive photolithography equipment. As a next step, I recommend validating production capacity and quality through a pilot project, then digitizing the customized workflow with a SaaS order-management platform to improve turnaround-time visibility and customer retention

Further reading

FAQ

Can the Revoria PC2120 print directly on metallic film?
With the D1 static eliminator module and metal-specific substrates, the press can print metallic film consistently across the 52‑400 g/m² range
Does MGI inkjet PCB require special post-processing?
It generally uses heat baking or UV curing to stabilize the conductive ink. Depending on the ink formulation, post-processing takes 5‑15 minutes
What equipment investment is needed before adopting Revoria or MGI?
Revoria requires a basic digital-printing server and automated prepress software. MGI requires high-resolution inkjet printheads and UV/thermal curing equipment
How different are the gross margins of the two technologies?
Based on what I have observed, premium specialty-color work on Revoria can achieve gross margins above 35%, while small-batch PCB work on MGI is around 25%‑30%
How can paper and PCB production schedules be managed at the same time?
Use a SaaS production-scheduling system to integrate the workflows and delivery deadlines of both production lines on one platform, effectively preventing resource conflicts
Topic guideA Complete Guide to Printing Methods: How to Choose Digital, Offset, Screen, or Letterpress Without OverspendingThis article is part of the seriesRead the guide
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